DLC Coating: The secret weapon of blade protection.

21 12月 2023 | 没有评论 | posted by admin | in Article

DLC Coating is short for Diamond-Like Carbon Coating, which is a surface coating technology of polymer carbon film formed on the surface of metals.

The main features of DLC coating include:

1, high hardness and excellent wear resistance: the hardness of DLC coating is similar to that of natural diamonds, usually between 1500 and 3000 HV (Vickers hardness), or even higher. This makes the DLC coating have excellent wear resistance and can effectively resist scratches and wear, improving the durability and service life of the material.
2, excellent lubrication performance: DLC coating has low friction coefficient and good self-lubrication performance. It can reduce friction and wear, reduce energy loss and friction heat, thereby improving the efficiency and running smoothness of mechanical systems.
3, high chemical stability: DLC coating has good chemical stability and high corrosion resistance to many chemical substances. It prevents the coating from reacting and corroding with chemicals in the environment, protecting the substrate surface from damage.
4, good scratch resistance: DLC coating has strong scratch resistance, can effectively protect the substrate surface from scratches and scratches. This is particularly important for demanding applications such as tools and high-precision mechanical parts.

Applying DLC coating to the blade provides the following benefits:

1, improve the surface hardness of the tool, reduce tool wear and friction resistance, improve the service life of the tool and the surface processing quality of the workpiece.
2, improve cutting speed, reduce tool consumption costs, so as to effectively improve the efficiency of tool use.
3, reduce the diffusion and chemical reaction between the tool and the workpiece, and improve the heat resistance and oxidation resistance of the tool to meet the needs of green processing.

In general, DLC coating can improve the hardness and wear resistance of the tool, improve the cutting speed and processing accuracy, reduce the tool consumption cost, and meet the needs of green processing.

Four-blade alloy ball knife: carbide, efficient cutting

19 12月 2023 | 没有评论 | posted by admin | in Article

Four-edge alloy ball cutter is a kind of alloy cutter with four cutting edges, which is widely used in the field of machining. The following will be a detailed introduction to the characteristics and uses of four-blade alloy ball knives.

The characteristics of a four-blade alloy ball knife
1, multi-edge design: The four-edge alloy ball cutter adopts the design of four cutting edges, so that the cutting tool can evenly distribute the cutting force during the cutting process, improving the cutting efficiency and stability.
2, high hardness material: four-blade alloy ball knife usually uses high hardness alloy material, such as carbide or high-speed steel, has good wear resistance and impact resistance, can cope with a variety of complex and harsh processing environment.
3, excellent cutting performance: due to the use of high hardness material and multi-edge design, four-edge alloy ball knife in the cutting process can maintain sharp cutting edge, providing excellent cutting performance, such as high cutting speed, low cutting force, good chip control.
4, suitable for a variety of materials: four-blade alloy ball knife can be applied to a variety of materials processing, such as stainless steel, titanium alloy, aluminum alloy and so on. It can cope with the cutting requirements of different materials, providing stable processing quality and efficiency.

Two, the use of four-blade alloy ball knives
1, metal processing: four-blade alloy ball knife in the field of metal processing has a wide range of applications. It can be used for turning, milling, drilling and other processing methods, suitable for processing various shapes of metal parts. By selecting suitable cutting parameters and tool geometry parameters, high precision and high efficiency metal machining can be achieved.
2, mold manufacturing: In the mold manufacturing process, often need to carry out complex cutting of the mold. Because of its excellent cutting performance and wear resistance, the four-edge alloy ball cutter is widely used in the roughing and finishing stage of the die, which improves the processing quality and efficiency of the die.
3, aerospace field: the aerospace field has very strict requirements for materials, requiring the use of high-performance cutting tools for processing. Because of its high hardness, high wear resistance and excellent cutting performance, four-blade alloy ball cutter is widely used in aerospace parts processing.
4, other areas: In addition to the above areas, four-blade alloy ball knives can also be used in automotive manufacturing, shipbuilding, energy equipment and other fields of machining. It can cope with a variety of complex and harsh processing environments, providing stable processing quality and efficiency.

In short, the four-edge alloy ball cutter is a high-performance cutting tool with multi-edge design, high hardness material, excellent cutting performance and wide applicability. It plays an important role in metal processing, mold manufacturing, aerospace and other fields, improving processing quality and efficiency.

Round knife: an essential tool for metal cutting

18 12月 2023 | 没有评论 | posted by admin | in Article

The fillet knife is a specially designed tool, mainly used for cutting metal materials. Its unique blade design makes the cutting process smoother, reduces vibration and noise, and improves cutting quality. Such tools are usually made of high-hardness materials, such as tungsten steel or high-speed steel, to maintain the sharpness and durability of the blade.

The fillet knife is characterized by the fillet design of its blade. This design allows the blade to better adapt to the shape and texture of the material during the cutting process, reducing stress concentration and friction, thus extending the service life of the tool. In addition, the blade design of the fillet knife is precise, which can achieve high-precision cutting and reduce errors.

Fillet knives are very versatile. It can be used for cutting various metal materials, such as aluminum, steel, copper and so on. In the fields of metal processing, machining, mold manufacturing, etc., the fillet knife is an indispensable tool. It can help workers quickly and accurately complete the cutting task and improve production efficiency.

In addition, the fillet knife maintains a good blade sharpness during the cutting process, which makes it able to maintain cutting performance after a long time of use. This makes the fillet knife ideal for situations that require frequent use or long working hours.

Overall, the fillet knife is an efficient and accurate metal cutting tool. It is characterized by its unique rounded corner design and high hardness of the material, making it excellent in the cutting of various metal materials. Whether it is in the field of metal processing, machining or mold manufacturing, the fillet knife is one of the indispensable tools.